Wall Panels – Cakepan 1″
Cake Pan design with overlapping sheets front and back bond with the foam to create a seamless, rigid panel with an insulating value of R11. These doors are built for style, strength, and corrosion resistance. The Cakepan construction is an innovative design that has engineered the aluminum out of the door perimeter, while maintaining superior performance. Polyurethane foam bonds two interlocking sheets to make a single strong and rigid panel.
Independent tests confirm resistance to deflection of 24g foamed steel panels manufactured by A.J. Manufacturing as follows:
- For a 1″ panel with 48″ span, deflection is less than L/240 up to 15″ w.g.
- For a 2″ panel with 48″ span, deflection is less than L/240 up to 31″ w.g.
Foamed panels are a lightweight alternative to mechanically fastened steel sheets. A 2″ x 48″ x 96″ wall panel of 24g steel weighs just 92 lbs and supports a distributed load of over 5,000 lbs without exceeding L/240 deflection requirements.
We build panels to your size requirements with a choice of exterior skins, and interior reinforcements to meet your needs. We even produce panels with a full thermal break.
|Min Size (W x H):||4" x 12"|
|Max Size (W x H):||44" x 96"|
|Sheet Types / Thicknesses (Option 1):||G90 Galvanzied: 16 ga, 18 ga, 20 ga, 24 ga|
|Sheet Types / Thicknesses (Option 2):||A60 Galvanealed: 16 ga, 20 ga, 24 ga|
|Sheet Types / Thicknesses (Option 3):||304 2B Stainless Steel: 16 ga, 20 ga, 24 ga|
|Sheet Types / Thicknesses (Option 3):||316 2B Stainless Steel: 16 ga, 20 ga, 24 ga|
|Sheet Types / Thicknesses (Option 5):||Smooth Aluminum: .040, .050, .063|
|Sheet Types / Thicknesses (Option 6):||Embossed Aluminum: .032|